The ABB PFEA113-65 3BSE050092R65 is a high-precision tension control module from ABB’s Advant OCS product family, specifically designed for web handling systems requiring micron-level tension stability. This industrial-grade electronic regulator integrates proportional-integral-derivative (PID) control algorithms with 24-bit resolution signal processing, achieving ±0.05% setpoint accuracy across 0-1000N tension ranges. As part of ABB’s System 800xA architecture, the PFEA113-65 supports MODBUS RTU and PROFIBUS-DP protocols for seamless integration with PLCs and drive systems.
Featuring ABB’s patented Adaptive Roll Radius Compensation technology, this DIN-rail mounted device eliminates material slippage in winding/unwinding applications through real-time diameter calculation. The ABB PFEA113-65 3BSE050092R65 incorporates galvanic isolation up to 1500VAC between control circuits and power stages, making it ideal for harsh electromagnetic environments. Its 5ms response time ensures precise tension control in high-speed production lines up to 1500m/min.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | PFEA113-65 3BSE050092R65 |
| Manufacturer | ABB |
| Product Type | Tension Control Electronics |
| Input Voltage | 24VDC ±10% |
| Signal Inputs | 2×Analog (0-10V/4-20mA), 4×Digital (24VDC) |
| Output Capacity | 0-10V/±10V Analog, 2A Relay |
| Control Accuracy | ±0.05% FS |
| Response Time | <5ms |
| Communication | PROFIBUS-DP, MODBUS RTU |
| Protection Class | IP54 |
| Operating Temp | -25°C to +70°C |
| Storage Temp | -40°C to +85°C |
| Dimensions | 110×75×45mm |
| Weight | 450g |
| Certifications | CE, UL, RoHS |
Key Features and Advantages:
Dynamic tension optimization: The ABB PFEA113-65 features automatic inertia compensation that adjusts for varying material densities in real-time. Its dual-loop control architecture simultaneously processes tension feedback from load cells and dancer rollers.
Smart diagnostics: Built-in web vibration analysis detects resonance frequencies between 0.1-100Hz, automatically adjusting PID parameters through ABB’s Active Damping Algorithm. The OLED display shows tension trends with 0.1N resolution.
Industrial durability: Conformal coating protects PCB assemblies against humidity and chemical vapors. The aluminum alloy housing dissipates heat efficiently, maintaining <55°C surface temperature at full load.
Application Areas:
The ABB PFEA113-65 3BSE050092R65 excels in:
- Converting lines: Label/sticker production with sensitive substrates
- Printing systems: Rotary flexo presses requiring register control
- Cable manufacturing: Twisting machines with copper/aluminum conductors
- Textile processing: Non-woven fabric calendaring equipment
In paper mills, this module prevents web breaks during splice transitions on 10m-wide coating lines. It maintains ±0.2N tension consistency in medical film production where thickness variations are <5μm.
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