The ABB UAB016BE HIEE200114R1 is a high-performance control board designed for ACS6000 series medium-voltage drives, delivering precise motor control in 3kV-11kV industrial applications. This multilayer PCB integrates 32-bit DSP and FPGA processors to achieve 0.01% speed regulation accuracy in mining hoist systems. The HIEE200114R1 variant specifically supports 16-bit optical encoder interfaces with 4μs sampling resolution, enabling real-time torque compensation for steel rolling mills.
As part of ABB’s DCS800 drive platform, this control board features dual-channel fiber-optic communication ports for redundant controller synchronization in oil pipeline compressors. The UAB016BE configuration includes enhanced EMI shielding (100dB attenuation at 1GHz) for reliable operation in cement plant environments with strong electromagnetic interference. Its -40°C to +85°C operating range with conformal coating protection makes it suitable for offshore wind turbine pitch control systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | UAB016BE HIEE200114R1 |
| Manufacturer | ABB |
| Product Type | MV Drive Control Board |
| Input Voltage | 24VDC ±10% |
| Power Consumption | 15W typical |
| Processor | TMS320F28335 + Xilinx Spartan-6 |
| Memory | 512MB DDR3 + 4GB Flash |
| Communication | Fiber Channel, PROFIBUS DP |
| I/O Channels | 16 analog (14-bit) + 24 digital |
| Optical Interface | 2x ST connectors @ 125Mbps |
| Operating Temp | -40°C to +85°C |
| Vibration Resistance | 5g @ 10-150Hz |
| Certifications | UL 61800-5-1, CE, ATEX |
Key Features and Advantages:
Advanced thermal management: The HIEE200114R1 employs 8-layer PCB with 2oz copper layers and 152 thermal vias, maintaining junction temperatures below 85°C in fully loaded 12-pulse rectifier configurations. Its hardware-based overcurrent protection triggers within 2μs during phase-to-phase short circuits.
Multi-drive synchronization: Simultaneously controls up to 3 slave drives through ABB’s DCS link protocol, achieving <10μs inter-drive synchronization for tandem cold rolling mills. The board’s dual watchdog circuits ensure automatic fallback to preset parameters during communication failures.
Diagnostics intelligence: Embedded self-test routines monitor capacitor aging (ESR <50mΩ) and IGBT gate driver health. The front LED matrix provides 27 status codes, while the JTAG port enables in-circuit debugging without drive shutdown.
Application Areas:
The ABB UAB016BE HIEE200114R1 is critical in:
- Metal Processing: Synchronous control of 6500kW aluminum extrusion presses
- Minerals: SAG mill variable-speed drives with harmonic compensation
- Energy: Main coolant pump control in nuclear power plants
- Marine: Dynamic positioning thrusters for LNG carriers
In copper rod rolling lines, this control board enables 0.1% diameter consistency through closed-loop tension control. Water treatment plants utilize its CIP cleaning cycle automation to maintain pump efficiency during fluid viscosity changes. The conformal coating withstands H2S concentrations up to 100ppm in oil refinery compressor applications.
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Installation and Maintenance:
Installation preparation: Before handling the UAB016BE HIEE200114R1, discharge static electricity using wrist straps (1MΩ resistance) and verify drive cabinet humidity (<60% RH). Use ABB-recommended torque screwdrivers (0.6Nm) for board fixation to prevent PCB warping.
Maintenance recommendations: Perform annual infrared thermography scans to detect hot spots. Update firmware via SDCS-USB-1 adapter every 24 months. Replace electrolytic capacitors after 50,000 operating hours in high-ripple current applications.
Product Assurance:
HONG KONG SAUL ELECTRICAL LIMITED provides 12 months warranty for UAB016BE HIEE200114R1 boards in continuous duty cycles. Our drive specialists offer 48-hour emergency response with legacy system migration services. All units undergo 72-hour burn-in testing at 125% rated voltage and complete protocol conformance certification. Retrofit packages include obsolete ABB DCS600 to DCS800 control system upgrades.
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