ABB UFC765AE102 3BHE003604R0102 High performance medium voltage drive interface module
The ABB UFC765AE102 3BHE003604R0102 is a high-performance medium-voltage drive interface module designed for precision motor control in industrial automation systems. As part of ABB’s ACS 2000 series, this intelligent gateway module enables seamless integration between variable frequency drives (VFDs) and distributed control systems (DCS). The UFC765AE102 3BHE003604R0102 supports 3.3kV-6.6kV voltage levels with ±0.1% speed regulation accuracy, making it essential for critical torque control applications.
Featuring dual-redundant fiber optic communication channels, this module implements ABB’s patented Direct Torque Control (DTC) technology for sub-millisecond response times in demanding scenarios. The ABB UFC765AE102 serves as the central nervous system in drive cabinets, coordinating power conversion, fault diagnostics, and energy optimization through its embedded M4 processor. Its modular design allows hot-swap replacement during maintenance operations, minimizing production downtime.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | UFC765AE102 3BHE003604R0102 |
| Manufacturer | ABB |
| Product Type | Medium Voltage Drive Interface Module |
| Rated Voltage | 3.3kV – 6.6kV (50/60Hz) |
| Communication Protocols | PROFIBUS DP, Modbus TCP, IEC 61850 |
| Control Loop Update | 250μs |
| Power Consumption | 24W @ 24V DC ±15% |
| Operating Temperature | -25°C to +55°C (derating above 40°C) |
| Shock Resistance | 5g @ 11ms (IEC 60068-2-27) |
| Dimensions | 482.6 x 132.5 x 405 mm (19″ rack) |
| Protection Class | IP20 (front panel), IP00 (internal) |
| Certifications | UL 508C, CE, cULus |
Key Features and Advantages:
Intelligent power management: The ABB UFC765AE102 implements adaptive pulse pattern switching that reduces harmonic distortion to <3% THD at full load. Its integrated DC link monitoring system provides real-time capacitor health analysis, extending component lifespan by 30% compared to conventional modules.
Enhanced connectivity: Dual optical ports support redundant ring topologies with <1ms failover recovery, critical for compressor control in offshore platforms. The module’s 128-bit encryption engine meets NERC CIP requirements for grid-connected applications.
Thermal innovation: Aluminum nitride ceramic substrates enable 150A continuous current handling at 85°C ambient temperature. The 3BHE003604R0102 variant adds conformal coating for operation in 95% relative humidity environments.
Application Areas:
The ABB UFC765AE102 3BHE003604R0102 excels in:
- Oil & gas: Synchronous motor control for subsea pumping systems
- Water treatment: Variable speed control of 5MW raw water pumps
- Mining: Hoist drive synchronization with ±0.01% speed matching
- Steel production: Torque ripple suppression in rolling mill drives
In wind farm applications, the module’s grid code compliance ensures seamless LVRT (Low Voltage Ride Through) performance during voltage dips. Its arc flash detection interface enhances safety in chemical processing plants.
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