The ABB XFD213A 3BHE028122R0001 is a high-performance process automation controller from ABB’s AC 800M series, designed for mission-critical industrial applications requiring SIL 3 safety certification. This 32-bit modular controller integrates dual-core ARM Cortex-A9 processors running at 1.2GHz, achieving 5ms scan cycle times for complex PID loop control in refinery distillation columns. The XFD213A 3BHE028122R0001 supports 16MB FRAM memory with built-in ECC protection, ensuring data retention during power outages in offshore drilling platforms.
As part of ABB’s Extended Automation System 800xA platform, this controller provides native integration with PROFINET IRT and EtherNet/IP protocols, enabling precise motion control synchronization in automotive assembly lines. Its -40°C to +70°C operational range with 95% humidity tolerance makes the XFD213A 3BHE028122R0001 ideal for desert solar farms and arctic LNG terminals. The module’s hot-swappable design allows replacement without process interruption in continuous paper manufacturing systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | XFD213A 3BHE028122R0001 |
| Manufacturer | ABB |
| Product Type | Process Automation Controller |
| Processor | Dual ARM Cortex-A9 @ 1.2GHz |
| Memory | 16MB FRAM + 1GB DDR3 RAM |
| Digital I/O Capacity | 2048 points (expandable) |
| Analog Resolution | 24-bit ΔΣ ADC |
| Communication Protocols | PROFINET IRT, EtherNet/IP, MODBUS TCP |
| Safety Certification | SIL 3 (IEC 61508), ATEX Cat 3 |
| Power Supply | 24VDC ±10% (2.5A max) |
| Operating Temperature | -40°C to +70°C |
| Dimensions | 175 x 132 x 65mm (WxHxD) |
| Certifications | CE, UL 61010-2-201, DNV GL |
Application Areas:
The ABB XFD213A 3BHE028122R0001 excels in:
- Oil & Gas: Subsea Christmas tree control with <10ms response
- Power Generation: Hydroturbine governor synchronization
- Chemical Processing: Batch reactor sequence control
- Water Treatment: Membrane filtration PID regulation
In copper smelters, this controller manages 500+ analog inputs for oxygen enrichment control. Pharmaceutical cleanrooms utilize its SIL 3 capability for sterile filling machine interlock systems. The module’s MVB interface supports railway signaling systems in metro train depots.
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Installation and Maintenance:
Installation preparation: Before installing the XFD213A 3BHE028122R0001, verify DIN rail alignment and ensure proper grounding (≤0.1Ω) for EMC compliance in steel mill environments. Use ABB-approved torque screwdriver (0.6Nm±10%) for terminal block connections to prevent signal interference.
Maintenance recommendations: Perform firmware updates during planned shutdowns using Control Builder M Professional software. Clean air vents quarterly with dry compressed air (max 0.3MPa pressure) in cement plant applications. Replace backup supercapacitors every 7 years for optimal data retention.
Product Assurance:
HONG KONG SAUL ELECTRICAL LIMITED provides 12-month extended warranty for XFD213A 3BHE028122R0001 controllers deployed in hazardous areas. Our certified technicians offer 8-hour emergency response for critical process failures. All units undergo 1,000-cycle hot-swap testing and 72-hour burn-in at 85°C ambient temperature. Legacy system migration support includes configuration file conversion from Bailey DCS platforms.
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