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GE Mark III Hydran M2 Enhanced DGA monitoring for transformers

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The ‌GE Hydran M2 represents the third-generation evolution of GE’s renowned transformer gas monitoring technology, designed for continuous dissolved gas analysis (DGA) in mineral oil-filled power equipment. As the flagship model in the Mark III series, this ruggedized monitor detects hydrogen (H₂), carbon monoxide (CO), and ethylene (C₂H₄) concentrations with 0.5ppm resolution, providing early warning of thermal faults and partial discharge activities. The ‌Hydran M2 employs GE’s proprietary Thermal Conductivity Detector (TCD) array, achieving 98% measurement accuracy across -25°C to +65°C operating temperatures.

 

The ‌GE Hydran M2‌ represents the third-generation evolution of GE’s renowned transformer gas monitoring technology, designed for continuous dissolved gas analysis (DGA) in mineral oil-filled power equipment. As the flagship model in the Mark III series, this ruggedized monitor detects hydrogen (H₂), carbon monoxide (CO), and ethylene (C₂H₄) concentrations with 0.5ppm resolution, providing early warning of thermal faults and partial discharge activities. The ‌Hydran M2‌ employs GE’s proprietary Thermal Conductivity Detector (TCD) array, achieving 98% measurement accuracy across -25°C to +65°C operating temperatures.

Integrated with GE’s Grid Solutions platform, this 19″ rack-mount unit supports both analog (4-20mA) and digital (IEC 60870-5-104) outputs for seamless SCADA integration. The ‌GE Hydran M2‌ features automatic baseline correction and drift compensation, maintaining ±1% FS accuracy over 10-year operational lifespan. Its modular design allows field-upgradable sensor cartridges, reducing maintenance downtime by 60% compared to previous generations.

Technical Specifications

Parameter Name Parameter Value
Product Model Hydran M2
Manufacturer GE
Product Type Transformer DGA Monitor
Detected Gases H₂ (0-2000ppm), CO (0-5000ppm), C₂H₄ (0-1000ppm)
Measurement Principle Thermal Conductivity Detection (TCD)
Response Time <30 minutes (90% step change)
Accuracy ±1% FS or ±2ppm
Communication IEC 60870-5-104, Modbus TCP, DNP3
Power Supply 100-240VAC, 50/60Hz
Enclosure NEMA 4X (IP66)
Operating Temp -25°C to +65°C
Sensor Life 5 years (field replaceable)
Dimensions 482×132×400mm (19″ rack)
Weight 15.8kg
Certifications IEEE C57.104 Class III, IEC 60567

Key Features and Advantages:

Multi-gas diagnostics: The ‌GE HYDRAN M2‌ uniquely correlates H₂/CO ratio to identify cellulose decomposition while monitoring C₂H₄ for oil overheating detection. Its dual-channel TCD configuration eliminates methane interference through differential measurement.

Smart calibration: Automatic zero-point adjustment compensates for seasonal temperature variations. The front-mounted LCD displays real-time gas trends with 15-minute interval logging to 16GB internal memory.

Cybersecurity hardened: Secure boot firmware and role-based access control meet NERC CIP-005 requirements. The isolated RS-485 port enables safe connection to legacy RTUs without network exposure.

Application Areas:

The ‌GE HYDRAN M2‌ is essential for:

  • Transmission networks‌: 230kV+ transformer banks in substations
  • Generation plants‌: Hydrogen-cooled turbine step-up transformers
  • Industrial complexes‌: Arc furnace transformers in steel mills
  • Mining operations‌: Traction rectifiers in electric haulage systems

In oil & gas refineries, this monitor prevents catastrophic failures in critical process transformers by detecting CO surges from paper insulation degradation 8-12 months before traditional lab tests.

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