The GE IC800SSI228RD2 is a high-performance programmable automation controller from GE’s VersaMax® Micro PLC series, designed for precision motion control and industrial networking applications. This 28-point I/O module integrates SSI (Synchronous Serial Interface) encoder inputs with 24VDC sinking outputs, providing ±1LSB resolution for absolute position feedback systems. The IC800SSI228RD2 serves as a critical component in GE’s PACSystems™ architecture, enabling seamless integration of servo drives and smart sensors through built-in Profibus-DP and Modbus RTU protocols.
As part of the IC800SSI modular I/O family, this configuration supports 2 SSI channels with 32-bit counter resolution and 1MHz sampling rate, making it ideal for rotary table positioning and linear encoder interfaces. Its dual-port Ethernet switch allows daisy-chain connectivity while maintaining <1ms cycle times for deterministic control. The module’s -40°C to +70°C operational range ensures reliability in harsh environments like steel rolling mills and offshore drilling platforms.
GE VersaMax Micro IC800SSI228RD2 Programmable automation controller
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | IC800SSI228RD2 |
Manufacturer | GE |
Product Type | Programmable Automation Controller |
Input Channels | 2 SSI (32-bit), 8 Digital |
Output Channels | 16 Relay (5A @ 250VAC) |
Supply Voltage | 24VDC (±15%) |
Communication | Profibus-DP, Modbus RTU, Ethernet/IP |
SSI Clock Rate | 10kHz to 1MHz (software configurable) |
Resolution | 32-bit (4,294,967,296 counts) |
Operating Temp | -40°C to +70°C |
Enclosure Rating | IP67 (front), IP20 (terminals) |
Backplane Current | 250mA @ 5VDC |
Dimensions | 120×90×75mm |
Weight | 450g |
Application Areas:
The GE IC800SSI228RD2 excels in:
- Packaging: Rotary filling machine angular synchronization
- Energy: Wind turbine pitch control systems
- Transportation: Railway switch position verification
- Metals: Continuous casting mold level control
In paper mills, this controller simultaneously manages 12 hydraulic cylinder positions through SSI linear transducers while coordinating with MES systems via OPC UA.
Key Features and Advantages:
Precision motion interface: The GE IC800SSI228RD2 achieves 0.03° angular resolution through its 32-bit SSI decoding, supporting Gray code and binary data formats. Built-in cable fault detection identifies open/short circuits in encoder wiring up to 300m.
Industrial networking versatility: Simultaneous operation of Profibus-DP (12Mbps) and Modbus RTU (115.2kbps) enables hybrid fieldbus architectures. The embedded web server provides real-time diagnostics via standard browsers without additional software.
Ruggedized construction: Military-grade components withstand 5g vibration (10-150Hz) and 50g shock pulses. The gold-plated SSI connectors ensure <10mΩ contact resistance after 10,000 mating cycles.
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- IC800BEM001: Ethernet expansion module
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- Fanuc/GE VMIVME-4140 32-Channel 12-bit Analog Output Board
- Discrete input/output (I/O) modules IS410STCIS2A丨IS400STCIS2AFF
Installation and Maintenance:
Installation preparation: Verify encoder SSI clock compatibility (500kHz max for most absolute encoders) before connecting to the GE IC800SSI228RD2. Use Belden 9729 twisted-pair cable for SSI signals and maintain 30cm separation from AC power lines.
Maintenance recommendations: Clean air vents quarterly in dusty environments using dry compressed air (<30psi). Update firmware via Proficy Machine Edition software during planned shutdowns. Perform annual relay contact resistance measurement (<100mΩ).
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