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Honeywell FC-PSU-2405 Redundant 24VDC power unit

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The ‌Honeywell FC-PSU-240516‌ is a fully redundant 24VDC power supply unit designed for mission-critical control systems within Honeywell’s Experion PKS Orion platform. This N+1 redundant power module delivers 30A continuous output with <0.5% voltage ripple, ensuring stable operation of safety instrumented systems (SIS) and distributed control units (DCUs). The ‌FC-PSU-240516‌ features automatic load sharing and hot-swap capability, allowing maintenance without interrupting process operations.

The ‌Honeywell FC-PSU-240516‌ is a fully redundant 24VDC power supply unit designed for mission-critical control systems within Honeywell’s Experion PKS Orion platform. This N+1 redundant power module delivers 30A continuous output with <0.5% voltage ripple, ensuring stable operation of safety instrumented systems (SIS) and distributed control units (DCUs). The ‌FC-PSU-240516‌ features automatic load sharing and hot-swap capability, allowing maintenance without interrupting process operations.

As part of Honeywell’s Fault-Tolerant Power System (FTPS) family, the ‌Honeywell FC-PSU-240516‌ supports dual 85-264VAC inputs with 94% conversion efficiency. Its integrated 4-stage harmonic filtering meets IEEE 519-2022 standards, protecting sensitive automation equipment from power quality issues. The module’s IP66-rated enclosure and -40°C to +85°C operating range make it suitable for offshore platforms and desert installations.

Technical Specifications

Parameter Name Parameter Value
Product Model FC-PSU-240516
Manufacturer Honeywell
Product Type Redundant Power Supply
Input Voltage 85-264VAC (45-65Hz)
Output Voltage 24VDC ±0.5%
Max Current 30A (continuous)
Redundancy N+1 parallel operation
Efficiency 94% (typical at full load)
Protection OVP/OCP/SCP/OTP
Communication MODBUS RTU via RS-485
Operating Temp -40°C to +85°C
Humidity 5-95% non-condensing
Certifications UL 508, CE, ATEX Zone 2
Dimensions 200×120×60mm
Weight 3.2kg

Key Features and Advantages:

Ultimate power stability: The ‌Honeywell FC-PSU-240516‌ employs adaptive current balancing technology that automatically adjusts output between paralleled units within 10ms. This ensures ±1% current sharing accuracy even during 100% load steps.

Intelligent health monitoring: Built-in power quality analysis records voltage sag/swell events with 1ms resolution, while predictive algorithms estimate capacitor lifespan with 90% accuracy. Real-time data can be accessed via Experion Power Manager software.

Cybersecurity ready: Hardware-level firmware signature verification prevents unauthorized code modifications. The module’s isolated communication channel meets IEC 62443-4-1 requirements for industrial network security.

Application Areas:

The ‌Honeywell FC-PSU-240516‌ is essential for:

  • Oil & gas‌: Subsea control module power distribution
  • Nuclear plants‌: Reactor protection system backup power
  • Data centers‌: Critical process cooling system power
  • Mining‌: Explosive atmosphere conveyor controls

In LNG liquefaction plants, this power supply simultaneously supports emergency shutdown systems, turbine control panels, and fire & gas detection systems while maintaining N+1 redundancy during monsoon-level humidity fluctuations.

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